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MES for Manufacturing

Kiwiplan: Integrated Packaging ERP & MES Solutions

Order-to-cash MES for corrugated and paper packaging manufacturers.

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Integrated ERP and MES for corrugated, folding carton, and paper packaging manufacturers — purpose-built for 30+ years

  • Green Bay Packaging
  • Valley Container

Outcomes

What customers measure

  • 30+ years

    of purpose-built corrugated and packaging software experience

  • Hundreds

    of packaging plants running KiwiPlan across global operations

  • Real-time

    schedule-to-floor propagation when orders or materials change

What it does

What KiwiPlan does

  • Order-to-cash for packaging operations

    Estimating, order management, costing, routing, production, shipping, and invoicing in one integrated system — with workflows designed around how packaging plants actually run, not adapted from generic ERP.

    • Enterprise Sales Processing (ESP) handles quotes, orders, BOL, and invoicing in one flow
    • Kiwiplan Message Centre (KMC) connects customers, suppliers, and third-party systems automatically
    • Achievable due-date commitment at order entry based on live production data
  • Corrugator and converter scheduling

    Purpose-built scheduling for corrugators, converters, die-cutters, and flexo presses. Automated corrugator scheduling sequences runs for trim optimization and grade-change efficiency.

    • Automated corrugator scheduling with trim optimization and run sequencing
    • Production Control System links schedule changes to the shop floor in real time
    • Supports sheet plants, integrated mills, box plants, and sheet feeders
  • Roll stock and inventory management

    Track the full lifecycle of raw materials and roll stock from ordering through consumption. Integrate inventory movement with the production schedule to reduce floor downtime waiting on materials.

    • Roll Stock System: ordering, receipt, movement, location, and consumption tracking
    • Unit Load Tracking: locate and move WIP and FGS units with full audit trail
    • Truck Scheduling auto-adjusts loads when production schedule changes
  • Business intelligence and supply chain planning

    Kiwiplan Data Warehouse consolidates transactional data from multiple plants and external systems into a single analytics-ready database. Supply Chain Simulator evaluates order-mix scenarios.

    • Data Analysis and Reporting Tool (DART) for plant-level and cross-plant reporting
    • Roll Stock Analysis (RSA) optimizes roll inventory for a 6-12 month order horizon
    • KPI dashboards for throughput, square footage, and on-time delivery

Deep dive

How KiwiPlan works in your operation

From sheet and box plants to display and specialty packaging manufacturers, Kiwiplan empowers packaging companies with digital, industry-leading capabilities that help:

  • Maximize throughput and daily square footage with enhanced visibility and automated tracking and scheduling.
  • Increase efficiency by integrating shipping and production planning.
  • Save time and improve value by keeping your entire factory floor connected and up to date.
  • Improve product quality, accuracy, and delivery with advanced automation.

Book a Demo

Trusted by hundreds of packaging manufacturers around the world:

manu-valley-container manu-greenbay-packaging manu-autoliv manu-irvin manu-ben-jerry manu-ocean-spray manu-gsi-tech manu-sandisk manu-honeybee manu-gafmc

Integrated ERP and MES Software for Packaging Manufacturers

Kiwiplan provides a comprehensive, integrated suite of powerful products to meet the specific order management and manufacturing requirements of today’s corrugated, folding carton, plastics, and packaging manufacturers. From the standard single manufacturing facility to complex multi-plant groups, Kiwiplan provides expertise, flexibility, and powerful tools to meet and exceed your system requirements.

Manufacturing Execution System (MES)

The Kiwiplan MES solution is comprised of a suite of powerful and tightly integrated software modules that offer automated production planning, tooling management, shop floor data collection, dashboard and KPI reporting, quality management, and more. This solution is directly integrated with Kiwiplan Order Management, Inventory and Logistics, and Business Intelligence modules.

  • Corrugator Scheduling
  • Automated Corrugator Scheduling
  • Production Control System
  • Quality Management System
  • Transmission Links
  • Labels

Inventory and Logistics

Kiwiplan’s extensive inventory and logistics functionality allow you to manage raw material and roll stock more effectively and reduce material handling costs; Manage and track the location and movement of WIP and FGS inventory; And reduce shipping costs by integrating your truck scheduling and production processes.

  • Roll Stock System: Track the ordering, receipt, movement, location, and consumption of raw materials and roll stock. Manage inventory more effectively, maintain accurate inventory and reduce costs. Integrate inventory information directly with the production process to eliminate downtime on the factory floor spent waiting on raw materials.
  • Unit Load Tracking: Determine the current and movement of work-in-process and finished goods units. Identify when and where units were moved, when units were shipped and on what truck. Provide WIP and FGS handlers with the information they need to find, move and load units as required.
  • Truck Scheduling System: Ship full trucks on time. Adjust loads automatically as needed when the production schedule changes and affects the planned ship time of a load. Ensure the production schedule is adjusted automatically if necessary to accommodate planned ship times.
  • Supply Chain Simulator

Front Office

Kiwiplan provides the tools your sales and customer service staff need to improve communication and deliver the best customer experience.

  • Enterprise Sales Processing (ESP): Manage orders, specifications, routing, costing/estimating, pricing, quoting, bills of lading, invoicing, complaints/returns and workflow, and more. Get the accurate data you need to book orders effectively, determine achievable due dates and more.
  • Kiwiplan Message Centre (KMC): Improve communication by automatically connecting and sharing information with customers, suppliers, and third-party systems.

Reporting and Business Intelligence

Kiwiplan offers accurate data analysis and reporting solutions that let you capitalize on a wealth of information and improve decision-making across your organization.

  • Kiwiplan Data Warehouse: Collect and organize data from the Kiwiplan transactional databases from multiple locations as well as other databases (such as financial systems, warehouse management systems, etc.) into a single database optimized for reporting purposes.
  • Data Analysis and Reporting Tool (DART): Easy-to-use, cost-effective reporting and analytics solution

Drive Lean Manufacturing Results with Advantive

Kiwiplan ERP and MES software solutions provide manufacturers with the ability to increase production efficiency, improve operational visibility and communication, and respond immediately to changing demand, hot orders, availability of raw materials, and more. As part of the Advantive family, Kiwiplan is one of the largest software providers dedicated to supporting and meeting the particular needs of packaging manufacturers around the globe.

Industry Expertise

Our experienced consultants provide guidance and knowledge to ensure you are using the right tools and have the skills to use them effectively.

Backup Scheduling

Rely on a team of scheduling professionals available to schedule your box plant, sheet feeder, sheet plant, or manufacturing facility.

Roll Stock Analysis (RSA)

Optimize roll inventory and costs with a detailed scheduling analysis of your order mix for a period of six months to one year.

Optimize Your Supply Chain with Kiwiplan Integrations

Kiwiplan has been developing and providing robust, industry-specific software solutions for the corrugated and packaging industry for more than 30 years. Kiwiplan provides powerful tools and functionality to drive improvements in any discrete manufacturing process. Gain the tools you need to collect accurate data, increase visibility, automate scheduling, enhance productivity, and improve quality.

Co-Workers on laptop in a warehouse Default White Case Study

Case Study

Green Bay Packaging Automates and Gains Real-Time Control Over Plant Operations

Learn how a global paper packaging manufacturer streamlined plant operations, gained real-time visibility and stayed competitive with Kiwiplan software.

Read Now

Integrations

Works with the systems you already run

  • SAP

    ERP

  • Oracle

    ERP

  • ODBC-compliant financial systems

    Finance

  • WMS systems

    Warehouse

  • Corrugator machine controls

    OT / Equipment

  • EDI / third-party logistics

    Supply chain

  • Kiwiplan Data Warehouse

    Analytics

FAQ

Common questions about KiwiPlan

Don't see your question? Ask the team.

What kinds of packaging plants does KiwiPlan support?

KiwiPlan is purpose-built for corrugated packaging (sheet plants, box plants, integrated mills), folding cartons, plastics, and display and specialty packaging. The workflows — corrugator scheduling, roll stock tracking, trim optimization — are specific to these industries. It is not a general-purpose ERP adapted for packaging.

Does KiwiPlan handle corrugator scheduling and trim optimization?

Yes. Automated corrugator scheduling — including run sequencing and grade-change management — is a core module. The scheduler optimizes trim loss across the planned order mix and propagates changes to the Production Control System in real time.

Can KiwiPlan run alongside an existing corporate ERP?

Yes. Many customers run KiwiPlan as the production and order-management system of record for their packaging plants and feed financial transactions to a corporate ERP (SAP, Oracle, or other). KiwiPlan Data Warehouse can also consolidate data with external financial systems for cross-plant reporting.

Does KiwiPlan support multi-plant operations?

Yes. KiwiPlan is designed for single facilities through complex multi-plant groups. The Data Warehouse aggregates transactional data from multiple locations into one reporting database, and the Supply Chain Simulator helps model inventory and scheduling across the network.

What implementation and scheduling services does Advantive offer?

Advantive provides direct implementation with consultants experienced in packaging plant operations. For ongoing needs, Backup Scheduling services are available — a team of Kiwiplan-trained scheduling professionals can run your corrugator or box-plant schedule on demand. Roll Stock Analysis (RSA) evaluates your order mix over a 6-12 month horizon to optimize roll inventory levels.

Is implementation handled by Advantive or by a partner?

Advantive provides direct implementation services for all brands. A named implementation lead is assigned at kickoff and stays with the project through go-live. Partner-led implementations are available for select brands when a customer prefers an existing systems integrator.

How does this product connect to Advantive ONE?

Advantive ONE extends each brand with cross-system intelligence — surfacing patterns across your ERP, MES, quality, and warehouse data. It runs as a layer on top of your product, not a replacement. Customers on a current support contract are eligible.

What does the support contract include?

Standard support covers software updates, the customer portal (knowledge base + ticketing), and the Advantive support team during business hours in your region. Premium tiers add dedicated customer success, extended SLA coverage, and 24/7 critical-incident response.

Library

Resources, case studies, and webinars on KiwiPlan

60resources from customers, product specialists, and Advantive research — relevant to KiwiPlan.

Security & compliance

Enterprise-ready certifications

  • SOC 2 Type II
  • GDPR-ready

Customer resources

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